Coping with Strain in Metal Hydrides

Hydrogen fuel cells can be used for portable technologies that must function for long periods without recharging. Such fuel cells often use metal hydrides to store hydrogen, and work much the same way as lithium-ion battery cathodes that store lithium. They have the same problems, too: charging and draining the metal hydride stresses the material and causes tiny defects to form, defects that degrade the material’s ability to store hydrogen. Eventually the storage material can only hold a fraction of the hydrogen it could originally, much like an old lithium battery in a cell phone that ceases to hold a charge. Materials scientists have known that the strain on the storage material is the primary reason for degradation, but they didn’t know the details. Now, for the first time, researchers working at the U.S. Department of Energy’s (DOE’s) Advanced Photon Source (APS) have obtained detailed images of strain defects caused by repeated charge/discharge cycles in hydrogen. Their work shows the optimal size for a particle of metal hydride in a palladium-hydride storage system, and it could ultimately help engineer storage materials that take strain in controlled ways that do not damage, but rather improve them.

When a metal hydride is “charged," hydrogen gas physically flows into the storage material. The hydrogen does not just fill up empty space—it actually sticks to binding sites within the metal and exerts force on the nearby metal atoms. When the hydride discharges, the hydrogen has to physically pull away from the material. The forces exerted by the hydrogen stress the storage material and cause it to deform.

Researchers from Argonne National Laboratory, the Canadian Nuclear Laboratories, and the DOE’s SLAC National Accelerator Laboratory used the APS to image these defects as they formed in real time. They took a sample of palladium, a model storage material for hydrogen storage, and forced hydrogen through it. At the same time, they illuminated the palladium with x-rays from the X-ray Science Division 34-ID-C x-ray beamline at the APS, which is an Office of Science user facility at Argonne. Utilizing Bragg coherent diffractive imaging, they recorded the manner in which the x-rays scattered; changes in the x-ray scattering pattern allowed the researchers to see structural changes and defects that formed within the metal.

This is only the second time ever that this technique — Bragg coherent x-ray diffraction imaging — has been utilized to catch defects in the act of forming. Advances in algorithms and beamline optics at the APS were what enabled the researchers to succeed. The 34-ID-C beamline is optimized for coherent x-ray flux that can be focused down to a spot just 1 micron across, or 1000 nanometers. This is small enough to use Bragg coherent x-ray diffraction imaging to watch the nanoscale defects form step-by-step.

With APS x-rays, the researchers could now see not only where the defects formed, but also how the defects altered the pressure at which the palladium could bind and release the hydrogen (Fig. 1). They also discovered that the best size for the palladium particles is 300 nanometers or smaller. Particles in this size range take the least strain and suffer far fewer defects when absorbing and releasing hydrogen than do larger particles. Previously, hydride manufacturers hadn’t considered particle size an important parameter; they often use metal powders that contain many different sizes. Grading the powders and using only particles 300 nanometers across or smaller should make a hydrogen storage device, or a lithium ion battery cathode, that will cycle and last quite a bit longer than current technologies.

The researchers are also excited about using the APS to study how defects in metal hydrides could be used in a controlled way to actually improve the qualities of the material, much the way semiconductors are doped with impurities that introduce defects to change their electronic properties. The 34-ID-C beamline optics are optimal for using Bragg coherent x-ray diffraction imaging, and this technique could potentially be used to investigate similar strain defects in solar cells of any other crystalline material that gets repeated nanoscale strain damage.  — Kim Krieger

See: A. Ulvestad1*, M.J.Welland2, W. Cha1, Y. Liu1, J.W. Kim1, R. Harder1, E. Maxey1, J.N. Clark3, M.J. Highland1, H. You1, P. Zapol1, S.O. Hruszkewycz1, and G.B. Stephenson1, “Three-dimensional imaging of dislocation dynamics during the hydriding phase transformation,” Nat. Mater. 16, 565 (May 2017). DOI: 10.1038/NMAT4842

Author affiliations: 1Argonne National Laboratory, 2Canadian Nuclear Laboratories, 3SLAC National Accelerator Laboratory

Correspondence: *aulvestad@anl.gov

Design of the hydriding phase transformation experiment and image analysis was supported by the U.S. Department of Energy (DOE) Office of Science-Basic Energy Sciences, Division of Materials Sciences and Engineering. We thank the staff at the Advanced Photon Source for their support. This research used resources of the Advanced Photon Source, a U.S. DOE Office of Science User Facility operated for the U.S. DOE Office of Science by Argonne National Laboratory under Contract No. DE-AC02-06CH11357.

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